A CFD Write Up by Dev Patel Description: Description: sw_vert_gray_short
Robot Uprising FTC 14607 Alexandria, VA

robotuprising.org

Fluid Flow Simulation Project Report
Dev Patel ∙ 2021dpatel@gmail.com

SOLIDWORKS Flow Simulation

Project Report

January 1, 2021

Learn more about SOLIDWORKS Flow Simulation

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Table of Contents

1 General Information 1

1.1 Analysis Environment 1

1.2 Model Information 1

1.3 Project Comments: 1

1.4 Size of Computational Domain 1

1.5 Simulation Parameters 1

1.5.1 Mesh Settings 1

1.5.2 Material Settings 2

1.5.3 Initial Conditions 2

1.5.4 Boundary Conditions 2

1.5.5 Volumetric Heat Sources 2

1.5.6 Engineering Goals 2

1.6 Analysis Time 2

2 Results 2

2.1 Analysis Goals 2

2.2 Global Min-Max-Table 2

2.3 Results 2

3 Appendix 2

3.1 Material Data 2

General Information

Objective of the simulation: The objective of this simulation was to determine the drag coefficient of the Ultimate Goal FTC Ring, and to visualize airflow of the ring at launch speed.

Analysis Environment

Software Product: Flow Simulation 2020 3.0. Build: 4921

CPU Type: Intel(R) Xeon(R) CPU E5-1620 v3 @ 3.50GHz

CPU Speed: 3501 MHz

RAM: 32690 MB / 18463 MB

Operating System: Windows 10 (or higher) (Version 10.0.18362)

Model Information

Model Name: Drag-Ring.SLDPRT

Project Name: Project(1)

Project Comments:

Unit System: SI (m-kg-s)

Analysis Type: External (not exclude internal spaces)

Size of Computational Domain

Size

X min -0.121 m
X max 0.159 m
Y min -0.067 m
Y max 0.067 m
Z min -0.121 m
Z max 0.121 m
X size 0.279 m
Y size 0.133 m
Z size 0.241 m

Simulation Parameters

Mesh Settings

Basic Mesh

Basic Mesh Dimensions

Number of cells in X 68
Number of cells in Y 32
Number of cells in Z 58

Analysis Mesh

Total Cell count: 124136

Fluid Cells: 124136

Solid Cells: 4836

Partial Cells: 2764

Trimmed Cells: 0

Additional Physical Calculation Options

Heat Transfer Analysis: Heat conduction in solids: Off

Flow Type: Laminar and turbulent

Time-Dependent Analysis: Off

Gravity: Off

Radiation:

Humidity: Off

Default Wall Roughness: 0 micrometer

Material Settings

Material Settings

Fluids

Air

Initial Conditions

Ambient Conditions

Thermodynamic parameters

Static Pressure: 101325.00 Pa

Temperature: 293.20 K

Velocity parameters

Velocity vector

Velocity in X direction: 5.500 m/s

Velocity in Y direction: 0 m/s

Velocity in Z direction: 0 m/s

Turbulence parameters

Turbulence intensity and length

Intensity: 0.10 %

Length: 1.905e-04 m

Engineering Goals

Goals

Global Goals

GG Force (X) 1

Type Global Goal
Goal type Force (X)
Coordinate system Global coordinate system
Use in convergence On

Equation Goals

Equation Goal 1

Type Equation Goal
Formula GG Force (X) 1*2/(0.0249*1.204*(5.5)^2)
Dimensionality Force
Use in convergence On

Analysis Time

Calculation Time: 0 s

Number of Iterations: 182

Warnings:

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Results

Analysis Goals

Goals

Name Unit Value Progress Criteria Delta Use in convergence
GG Force (X) 1 N 0.025 100 0.000698638676 0.000630624299 On
Equation Goal 1 N 0.055 100 0.00154074727 0.00139075133 On

Global Min-Max-Table

Min/Max Table

Name Minimum Maximum
Density (Fluid) [kg/m^3] 1.20 1.20
Pressure [Pa] 101290.97 101345.85
Temperature [K] 293.19 293.21
Temperature (Fluid) [K] 293.19 293.21
Velocity [m/s] 0 7.204
Velocity (X) [m/s] -0.919 6.876
Velocity (Y) [m/s] -4.386 4.578
Velocity (Z) [m/s] -3.491 3.434
Mach Number [ ] 0 0.02
Velocity RRF [m/s] 0 7.204
Velocity RRF (X) [m/s] -0.919 6.876
Velocity RRF (Y) [m/s] -4.386 4.578
Velocity RRF (Z) [m/s] -3.491 3.434
Vorticity [1/s] 0.20 1843.14
Relative Pressure [Pa] -34.03 20.85
Shear Stress [Pa] 0 0.85
Bottleneck Number [ ] 4.1642142e-13 1.0000000
Heat Transfer Coefficient [W/m^2/K] 0 0
ShortCut Number [ ] 9.7415646e-13 1.0000000
Surface Heat Flux [W/m^2] 0 0
Surface Heat Flux (Convective) [W/m^2] 0 0
Acoustic Power [W/m^3] 0 3.066e-10
Acoustic Power Level [dB] 0 24.87

Results

As shown in our analysis goals, we found that the overall Drag Coefficient at 5.5 m/s of the ring was about 0.055. We also found interesting results with the flow trajectory visualization. The air is at its fastest (6.2 m/s) as it scales the furthest edge of the cylinder. That high speed movement creates a wind vortex behind the cylinder. The spiraling of the airflow (dirty air) can create turbulence for an object behind it, especially if the object is travelling very close to it. In addition to the dirty air vortex, we also see a pool of slower air inside the cylinder cavity. This pool of air eventually leaks out from the top and bottom of the cylinder, speeding up and entering the vortex. This air pool may affect another cylinder or object travelling just above the cylinder. The air pool has a speed of almost .17 m/s, so it is much slower than the cylinder edge.

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Appendix

Material Data

Engineering Database

Gases

Air

Path: Gases Pre-Defined

Specific heat ratio (Cp/Cv): 1.399

Molecular mass: 0.0290 kg/mol

Dynamic viscosity

Specific heat (Cp)

Thermal conductivity